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 Post subject: Re: Have we as an industry done enough since June 16th, 1995
PostPosted: Thu Nov 08, 2012 3:21 pm 

Joined: Tue Jun 22, 2010 4:22 pm
Posts: 483
Steam threshers are relatively small and most of the time the only person around the firebox doors is the operator. The threshing crew will be thirty or so feet away on the other end of the belt, so whether they got hurt in an explosion or not would depend on where the thresher, shingle mill, sawmill, etc. was sitting.
The Medina thresher's owners appeared not to understand much about what they were doing, since the police officer who was killed had come up to ask them to get off the pavement. Those cleated steel tires can do some damage to asphalt on a hot day. Not knowing that seems to have been a symptom of the bigger disease, which was well-intentioned but ignorant operation.

In the fall after Medina, every thresher at the Stumptown show had its fresh boiler inspection certificate in evidence. They were not yet required, but the fact that the club cared enough to have a state inspector look at everything that would be on exhibit said a lot to me. I've had a Stumptown membership every since.

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 Post subject: Re: Have we as an industry done enough since June 16th, 1995
PostPosted: Thu Nov 08, 2012 6:38 pm 

Joined: Tue Sep 14, 2004 7:52 am
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Last edited by Kelly Anderson on Tue Aug 06, 2024 10:28 pm, edited 2 times in total.

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 Post subject: Re: Have we as an industry done enough since June 16th, 1995
PostPosted: Thu Nov 08, 2012 11:47 pm 

Joined: Mon Mar 17, 2008 3:33 pm
Posts: 32
Location: Orange County, CA
Kelly Anderson wrote:
Even so, the book Three Barrels of Steam describes in detail the boiler of an SP engine which exploded and was found to have all three fusible plugs melted open. The crew of a passing train “rolled by” their train seconds before, and waved at the engine crew who waved back apparently in no distress, never even noticing the blowing fusible plugs over the noise of the working engine.

Here's an example of a comprehensive report on the firebox collapse of an LMS Pacific in the UK - the fusible plugs had dropped, yet the problem with the locomotive was not recognised until the firebox crown collapsed. http://www.railwaysarchive.co.uk/docume ... on1948.pdf


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 Post subject: Re: Have we as an industry done enough since June 16th, 1995
PostPosted: Fri Nov 09, 2012 1:17 am 

Joined: Wed Aug 25, 2004 11:16 am
Posts: 767
Kelly Anderson wrote:
All this ties in with the FRA’s requirement to replace fusible plugs with new ones every 92 service days.


Dear Mr. Anderson

Could you lead me to the place where the FRA requires this?

Thanks

Robby Peartree


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 Post subject: Re: Have we as an industry done enough since June 16th, 1995
PostPosted: Fri Nov 09, 2012 3:01 am 

Joined: Thu Nov 08, 2012 6:57 pm
Posts: 3
Location: Lancaster, Pa
Robby Peartree wrote:
Kelly Anderson wrote:
All this ties in with the FRA’s requirement to replace fusible plugs with new ones every 92 service days.


Dear Mr. Anderson

Could you lead me to the place where the FRA requires this?

Thanks

Robby Peartree


49 CFR 230.59

If boilers are equipped with fusible plugs, the plugs shall be removed and cleaned of scale each time the boiler is washed but not less frequently than during every 31 service day inspection. Their removal shall be noted on the FRA Form No. 1 or FRA Form No. 3. (See appendix B of this part.)

A section calling for the condition of fusible plugs is provided on Form 1 (31 and 92 Day Inspection form) and Form 3 (Annual Inspection From).


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 Post subject: Re: Have we as an industry done enough since June 16th, 1995
PostPosted: Fri Nov 09, 2012 8:13 am 

Joined: Tue Sep 14, 2004 7:52 am
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Last edited by Kelly Anderson on Tue Aug 06, 2024 10:28 pm, edited 1 time in total.

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 Post subject: Re: Have we as an industry done enough since June 16th, 1995
PostPosted: Fri Nov 09, 2012 11:12 am 

Joined: Thu Nov 22, 2007 5:46 am
Posts: 2611
Location: S.F. Bay Area
IC382 wrote:
For the love of...
Can't we have ANY discussion anywhere online where politics doesn't get thrown into it?


It seems that on occasion, by revealing one's political leanings, they establish what they consider to be "credibility" with the audience. By letting everyone on this board know where they stand politically, it allows them to assume their identity is masculine, God loving/fearing, heterosexual, and morally just.

I take it that's directed at me? No, you both are wrong. Politics wasn't "thrown in", the subject matter is political at its heart and no effective conversation can exclude it. The social dynamics (politics) figured primarily into the accident. As Dave says, the best education is "booming", drawing a wide variety of experience, studying a diversity of views and distinguishing the best. Gettysburg was a case of the opposite: an "echo chamber". My point of choosing a recent and well known example is to prove how common this is. It was from a political campaign because that's all that's on the news lately. The debate incident didn't happen merely because they were a political party. It happened because internally, they had a broken process that listened to their echo chamber instead of seeking accurate data. That is a concern for all of us because it can happen to any of us.

Now if you believe any man who says one word edgewise about the Republicans must therefore be a foaming Democrat... and if you proclaim that person has declared his political leanings... and if you ascribe motive to that... well, that is just more of the same broken way of handling data. Quite in vogue in American politics lately, but that's no excuse.

As far as those who might seek "credibility", it would be tragically vain to believe "everyone on this board thinks like me". They are in for a real shock. In fact, it is rather unlikely that any other person on the forum thinks quite like you.


Last edited by robertmacdowell on Fri Nov 09, 2012 11:38 am, edited 1 time in total.

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 Post subject: Re: Have we as an industry done enough since June 16th, 1995
PostPosted: Fri Nov 09, 2012 11:37 am 

Joined: Thu Aug 26, 2004 2:50 pm
Posts: 2815
Location: Northern Illinois
Kelly Anderson wrote:

I have an old text around here that recommends against using fusible plugs because they are unreliable and are likely to give the crew a false sense of security.



Very likely written by an official to justify his company's refusal to use them, when the real reason was the potential for road failures. The argument goes that without fusible plugs, if the crew catches their error before they blow themselves to Kingdom come, the engine is still serviceable and can complete the run, Whereas, if fusible plugs let go, they have to send out another engine and deal with the delay. Typical management thinking of the era, if we flog the employees often enough they won't dare forget the water.

I'll admit, given the poor maintenance in general found at the Gettysburg after the accident, it's not likely the plugs would have been maintained any better.... but if the engine would have had them, they MIGHT have worked. It's like the old joke about they guy praying to win the lottery... God says, "Meet me half way, buy a ticket." There is absolutely NO possibility the plugs will work if they aren't there.

About the Medina incident... I seem to recall seeing a report on the boiler survey after the accident. Aside from the defective fusible plugs, I seem to recall that, whatever the original design thickness of the traction engine crown sheet was, the wastage was so bad that the sheet was less than 3/16" thick in spots, and showed evidence of weld build-up around the staybolts, presumably to get more material to tap. IIRC, the calculated MAWP of the wasted sheet was only 50 or 60 PSI, so its entirely possible it let loose for other reasons with water still covering the sheet. Since the only person who would have known, if he was even paying attention while distracted arguing with the police officer, is dead, so we'll never know.

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 Post subject: Re: Have we as an industry done enough since June 16th, 1995
PostPosted: Fri Nov 09, 2012 11:51 am 

Joined: Sun Aug 22, 2004 7:19 am
Posts: 6464
Location: southeastern USA
Actually, I don't much care for fusible plugs either. Not only do they evolve to ever higher melting temperatures or clog with scale and not work if the water gets low, they also have a tendency to blow without a low water event as a precipitating cause. Technology that is used to reduce idiot related problems can't be as unreliable as idiots themselves or you gain nothing but a false sense of security.

I'd rather KNOW there's a good team on board taking responsibility and doing things right because they know the right things to do and have the maturity to make good judgements and take the safe course of action. I also KNOW how the washout schedule was set through water testing programs, and that it is working, and that the shop forces maintain the water level indicating devices properly during washouts, verified through frequent daily testing.

Not everybody is capable of doing the job, some can learn, some never will, and the privilege of getting the job isn't a right. With so few of us active, especially full time (and constant experience is the only path to true expertise) there's no longer a margin for hiding and covering for incompetent staff. We need to police ourselves, and be careful who we trust.

dave

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 Post subject: Re: Have we as an industry done enough since June 16th, 1995
PostPosted: Sat Apr 25, 2020 8:22 pm 

Joined: Mon May 07, 2018 2:11 pm
Posts: 13
This year, June 16, 2020 will mark the 25th anniversary of #1278's crown sheet failure back in 1995. Can't believe it has been nearly that long ago.


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