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 Post subject: Re: U.S. Sugar / F.E.C. #148 restoration progress
PostPosted: Fri Feb 09, 2018 5:39 pm 

Joined: Thu Aug 26, 2004 2:50 pm
Posts: 2815
Location: Northern Illinois
The bearings being inside the wheels is actually no biggy; if you were running a fleet of hundreds of these locomotives, you'd just lay in a stock of replacement wheelsets, the same as the railroads do now-a-days for freight cars. When a bearing commits suicide, they just throw the whole wheelset away. But Kelly's point is well taken; if you have a unique wheelset that no one can replace on the road, maybe bearings that can be doctored make more sense.

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 Post subject: Re: U.S. Sugar / F.E.C. #148 restoration progress
PostPosted: Fri Feb 09, 2018 7:01 pm 

Joined: Wed Nov 23, 2016 7:05 pm
Posts: 283
Quote:
For my locomotive, I would never convert them to rollers in that in my opinion plain bearings are superior to roller bearings in that the truck will be more flexible with plain bearings

Kelly -

I have to agree that a solid split box like you did for these two instances has to be far more rigid than a plain bearing under a wedge - Any thought to hogging out the box and putting a radius in the pedestal grooves so that the boxes can function more like a standard narrow RB adapter? Something like the white areas here -
Attachment:
Picture 2 (800x452).jpg
Picture 2 (800x452).jpg [ 204.32 KiB | Viewed 15612 times ]

Or is there some extra slop that we can't see built in? The r6 tolerance for 140-200mm locomotive bearings (looks like about a 6" axle to me) in Timken's design pages doesn't leave a whole lot of slop, but there is a little. I realize there isn't much room in a lot of engine/pony truck boxes for full conversions, but in the case of 148 there looks to be enough room to put a standard adapter that would give almost the same flexibility as a car truck.

The other thing that makes my curiosity meter bounce around is the heat dissipating ability of a solid block surrounding the entire bearing. Timken's bearing paper work includes the general statement that every 10 degree C increase in temp shortens lube life by half, but they don't go very far into heat removal and say nothing in what I saw about AP/AP-2 assemblies as a whole. From the relatively few RB hot boxes I've encountered, radiant air cooling seems to be a fairly important factor. Any thoughts?

That said, those are great looking spoked centers and always nice to see Strasburg's work. I take it the pedestals are new fab to accommodate the new boxes too?

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 Post subject: Re: U.S. Sugar / F.E.C. #148 restoration progress
PostPosted: Fri Feb 09, 2018 7:18 pm 

Joined: Wed Sep 25, 2013 12:36 am
Posts: 695
Location: Anchorage, Alaska
Kelly - Thanks for the additional information and for giving your take on whether the conversion was advisable.


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 Post subject: Re: U.S. Sugar / F.E.C. #148 restoration progress
PostPosted: Sat Feb 10, 2018 9:57 am 

Joined: Tue Sep 14, 2004 7:52 am
Posts: 2477
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Last edited by Kelly Anderson on Wed Nov 27, 2024 4:14 pm, edited 1 time in total.

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 Post subject: Re: U.S. Sugar / F.E.C. #148 restoration progress
PostPosted: Sat Feb 10, 2018 10:55 am 

Joined: Wed Oct 31, 2007 10:40 am
Posts: 118
Location: Durango, Co
Kelly Anderson wrote:

My point about flexibility has to do with the ability of a plain bearing wheel set to be free to slide from side to side within its lateral limits (5/16" new for our #90) as easily as it rotates. These boxes are as free in the pedestals as the originals, and the bearings have some lateral slop built in before they reach their shoulder in the boxes (1/8", the same as the slop to a bearing adaptor), but it is a dry, steel on steel fit, not nearly as free to adjust itself to moment to moment adaptations as the engine goes down the track.


This means that the normal free float built into the engine truck is not there and the centering device must deal with all lateral movement. This may not be a bad thing from a stable tracking standpoint but will result in some (perhaps slight) additional wear on the wheel flanges and centering mechanism. Any thoughts on how to address this or is it considered insignificant?

I would not think that the AP bearings normally see these lateral loads in a regular car truck. Does this appear to appreciably shorten their life in this type of service?


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 Post subject: Re: U.S. Sugar / F.E.C. #148 restoration progress
PostPosted: Sat Feb 10, 2018 11:35 am 

Joined: Tue Sep 14, 2004 7:52 am
Posts: 2477
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Last edited by Kelly Anderson on Wed Nov 27, 2024 4:13 pm, edited 1 time in total.

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 Post subject: Re: U.S. Sugar / F.E.C. #148 restoration progress
PostPosted: Sat Feb 10, 2018 1:23 pm 

Joined: Fri Mar 05, 2010 3:41 am
Posts: 3971
Location: Inwood, W.Va.
Trying to find the GSMR thread, or threads.

viewtopic.php?f=1&t=2897

viewtopic.php?f=1&t=7791

viewtopic.php?f=1&t=24277

viewtopic.php?f=1&t=39166

viewtopic.php?f=1&t=5975&p=27962

viewtopic.php?f=1&t=11946


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 Post subject: Re: U.S. Sugar / F.E.C. #148 restoration progress
PostPosted: Sun Feb 11, 2018 1:58 pm 

Joined: Tue Sep 14, 2004 7:52 am
Posts: 2477
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Last edited by Kelly Anderson on Wed Nov 27, 2024 4:13 pm, edited 1 time in total.

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 Post subject: Re: U.S. Sugar / F.E.C. #148 restoration progress
PostPosted: Sun Feb 11, 2018 9:08 pm 

Joined: Sun Aug 22, 2004 9:54 am
Posts: 1043
Location: NJ
I've seen advertisements for split roller bearings for marine propeller shafts in 'the yellow paper', Boats and Harbors. I have often thought that these might be suitable for inboard bearing lead and trailing trucks, which would eliminate the need to press off wheels when changing bearings.

One page I just looked at on the web showed bearings available for up to a fourteen inch shaft diameter, so I'm sure sizes that would be useful for rail applications would be available. Or am I missing something here? Lots of marine stuff is applicable to rail, and vice versa.


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 Post subject: Re: U.S. Sugar / F.E.C. #148 restoration progress
PostPosted: Mon Mar 12, 2018 12:55 am 

Joined: Fri Mar 05, 2010 3:41 am
Posts: 3971
Location: Inwood, W.Va.
More pix from the Engine No. 148 Facebook page:

Mechanical lubricators:

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B445CD8

Cylinder liners, right side.

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5AFF7B2A

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B49A1FF

Tender work, by Scott Lindsay, Steam Operations Corporation:

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B356E31

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B01462C

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B3C9D27

More tender work, photos by Rick Rahn:

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B406823

Steel for the oil tank:

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B4C9B4D

More pix by Rich Rahn:

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B3A1023

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B319F2A

From Steam Operations Corporation, "New fabrication of rear part of frame at drawbar pin, including centering device for the Cole trailing truck."

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B465D04

More on the tank from Steam Operations Corporation:

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B4C89F5

New welded tender frame front, including drawbar attachment points, Steam Operations Corporation:

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B47FAE8


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 Post subject: Re: U.S. Sugar / F.E.C. #148 restoration progress
PostPosted: Mon Mar 12, 2018 12:44 pm 

Joined: Sun Aug 22, 2004 3:37 pm
Posts: 1325
Location: Pacific, MO
After several solid bearing problems, we finally converted the pilot truck to roller bearings. We used Amtrak wheelsets/bearings and Doyle MacCormack had boxes cast for us, which we machined. Never had a minute's worth of problem from then on. We also went through the pilot truck again and made sure everything was up to snuff.
We went on to convert the trailing truck and tender trucks to rollers.


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 Post subject: Re: U.S. Sugar / F.E.C. #148 restoration progress
PostPosted: Tue May 29, 2018 12:18 am 

Joined: Fri Mar 05, 2010 3:41 am
Posts: 3971
Location: Inwood, W.Va.
More pix from Engine No. 148 (Facebook page):

Boring bar set up on the right cylinder of of the locomotive. Photo Credit: Steam Operations Corporation--

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B7FC2A3

New driver tires--Photo credit: Shane Meador

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5BBFBC1E

New smokebox and first boiler course, photo credit: Tom Gerstenecker:

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5BC3CE9D

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B8F1CDC

Removing studs from the locomotive's boiler; photo credit: Steam Operations Corporation:

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5BC36069

New bearings boxes as a rough cut and then all of the new boxes ready for machining. Photo credit: Shane Meador

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5BC196F5

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B8847C8

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B8241A9


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 Post subject: Re: U.S. Sugar / F.E.C. #148 restoration progress
PostPosted: Tue May 29, 2018 12:45 am 

Joined: Fri Mar 05, 2010 3:41 am
Posts: 3971
Location: Inwood, W.Va.
Continuing with more from Engine No. 148:

New rear windows are being fabricated for the cab of the locomotive. Photo credit: Steam Operations Corporation

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B8F632E

Machining the counterbore on the rear of the left cylinder. Video: Steam Operations Corporation

https://www.facebook.com/EngineNo148/vi ... 406789677/

Cylinder boring completed on the locomotive. Photo credit: Rick Rahn

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5BB86FAB

Tender frame work; Photo credit: Rick Rahn

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5BB8442E

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B7DB43A

Restoration work on the cab; Photo credit: Steam Operations Corporation

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B8A57D3

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B781D70

New tender with oil tank being installed.

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B84ABD1

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B793DC6

More lead truck pictures; credit, as on page, to Steam Operations Corporation:

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B839DE1

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5BC110A1

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B79366C

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B7E5C3A

Replacement fabrication of casting that includes drawbar connection. I'm wondering just how much of the original engine is going to be left at this rate. Photo credited to Steam Operations Corporation

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B84B451

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B8560C0

Cylinder heads prepped for machining; credit to Steam Operations Corporation:

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B7ED71E

Cleaning up seats on rear cylinder heads using 72” King Boring Mill. Video credited to Steam Operations Corporation:

https://www.facebook.com/EngineNo148/vi ... 978508053/

New throat sheet patch; Tom Gerstenecker photo

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B7EE2E3


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 Post subject: Re: U.S. Sugar / F.E.C. #148 restoration progress
PostPosted: Tue May 29, 2018 1:02 am 

Joined: Fri Mar 05, 2010 3:41 am
Posts: 3971
Location: Inwood, W.Va.
Some more still:

Engine oil lubricator undergoing test; Photo credit: Bernie Watts

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B8A9978

More cab windows; credit to Steam Operations Corporation

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5BC073E1

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5BB8CE7A

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B81BF27

Machining driver journals--video credited to Shane Meador:

https://www.facebook.com/EngineNo148/vi ... 064377811/

More pix of a completed and painted tender tank; photo credited to Steam Operations Corporation:

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5BC32E7F

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B887962

New door sheet; photo credited to Tom Gerstenecker:

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B84F094

Pattern makers Mike and Bill with smokestack pattern that’s been made for the new smokestack for 148. Photo credit: Steam Operations Corporation

https://www.facebook.com/EngineNo148/ph ... =3&theater

https://scontent-iad3-1.xx.fbcdn.net/v/ ... e=5B76FCF4

At this rate, I half expect this is a warm-up to create a replica of one of FEC's 4-8-2s!


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 Post subject: Re: U.S. Sugar / F.E.C. #148 restoration progress
PostPosted: Tue May 29, 2018 12:14 pm 

Joined: Tue Sep 14, 2004 7:52 am
Posts: 2477
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Last edited by Kelly Anderson on Wed Nov 27, 2024 3:16 pm, edited 1 time in total.

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