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 Post subject: Re: 1225 to undergo major running gear overhaul
PostPosted: Sun Feb 20, 2022 12:28 pm 

Joined: Mon Aug 23, 2004 2:28 pm
Posts: 485
Aarne-I'm not aware of how long you've been president of the Steam Railroading Institute, but I will always remember an editorial you had in Trains magazine years ago, about sustainable steam. Sustainable in the sense of having a plan for the next overhaul, etc...while there may have been other similar articles in that timeframe, for me, that article was the first I'd ever seen that got me (and no doubt others) thinking about the big-picture, long-term aspects of keeping steam running.

Kudos to you, and best wishes!


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 Post subject: Re: 1225 to undergo major running gear overhaul
PostPosted: Mon Feb 21, 2022 9:33 am 

Joined: Mon Aug 23, 2004 2:14 pm
Posts: 618
Location: Essex, Connecticut, USA
Greetings:
Aarne, with all due respect, 1225 has a bar frame. Plate frames are what they use in England, rather thin pieces of plate steel, but solid from the bottom of the pedestals (which they call horn blocks?) to the top of the frame above the driving boxes.
Plate frames are light and easily made. Bar frames are made of bar stock and quite heavy. The one piece cast steel frames as made by General Steel Castings (see Loco. Cyc.) are the heaviest and strongest and the least prone to cracking, and yes, the most difficult to work around or under.
J.David


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 Post subject: Re: 1225 to undergo major running gear overhaul
PostPosted: Mon Feb 21, 2022 10:19 am 

Joined: Mon Oct 11, 2004 8:42 am
Posts: 441
Location: Haslett, Michigan USA
I knew as soon as I entered that, someone would spot it. I'd been reading a British steam book and was under the influence of Stanier Black Fives. The frame on the 1225 is made of six major castings bolted together.

Aarne


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 Post subject: Re: 1225 to undergo major running gear overhaul
PostPosted: Mon Feb 21, 2022 11:31 am 

Joined: Sun Oct 19, 2008 12:58 pm
Posts: 1352
Location: Chicago USA
Who is FMW Solutions? I take it this is an alliance of some existing key players.


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 Post subject: Re: 1225 to undergo major running gear overhaul
PostPosted: Mon Feb 21, 2022 11:42 am 

Joined: Thu May 24, 2012 1:37 pm
Posts: 2492
We know what you meant, Aarne.

Optical or better metrology would be used in any modern frame-geometry work -- although I would listen attentively to Kelly Anderson and others here who might disagree for 'reasons given'.

Yes, you would adjust the wedges and shoes to give the correct rod distance between driver-axle centers. 1225 of course doesn't have roller rods, so this is somewhat less critical. As an interesting aside, I remember at least one case where a locomotive actually shed shoes and wedges and still operated just fine with the 'other' drivers contributing the tractive effort... something I would not have believed possible until someone pointed out the physics involved...

The issue of roller rods is interesting precisely because they can't work, any more than a bunblebee can fly. Clearance in those bearings was about 2 thou, and they were seated in bronze eyes (among other resaons) to prevent shocking them. Chapelon studied this and came to the somewhat unnerving conclusion that lateral bowing of the thin-section Timken rods was regularly occurring, at high speed and communicating great thrust force; he thought that a high-speed camera like the one used on the C&NW E-4 in the 1938 AAR testing would clearly establish this.

My understanding was that the 'datum' for driver spacing in the frame (whether cast or bar) is made by grinding the front pedestal faces. The shoes are then fine-tuned as needed to produce precise spacing (these being the thrust faces that actually move the locomotive and train). The Franklin wedges and their shoes are adjustable, to keep correct contact so the suspension can work, and while the actual rear faces of the pedestals need to be properly shaped, their dimension relative to the front faces is less critical.

Naturally you do all the necessary grinding with the pedestal ties installed and their bolts torqued to spec, just as you'd use a cylinder-head plate when honing bores.

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Last edited by Overmod on Mon Feb 21, 2022 12:26 pm, edited 1 time in total.

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 Post subject: Re: 1225 to undergo major running gear overhaul
PostPosted: Mon Feb 21, 2022 11:49 am 

Joined: Thu May 24, 2012 1:37 pm
Posts: 2492
My understanding is that FMW Solutions is the 'steam consulting' division of Davidson Ward's CSR/SRI.

It would appear that Ward has learned quite a bit about how to do consulting effectively in this field, even though his formal education was in architecture. Certainly many of us came to 'steam' as more of a hobby than a profession, so if in fact FMW Solutions is doing "the right stuff" I have no reason to question some speed bumps like Project 130 that are now solidly in the past.

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 Post subject: Re: 1225 to undergo major running gear overhaul
PostPosted: Mon Feb 21, 2022 12:00 pm 

Joined: Tue Sep 14, 2004 7:52 am
Posts: 2477
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Last edited by Kelly Anderson on Mon Aug 26, 2024 5:52 pm, edited 1 time in total.

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 Post subject: Re: 1225 to undergo major running gear overhaul
PostPosted: Mon Feb 21, 2022 12:26 pm 

Joined: Thu May 24, 2012 1:37 pm
Posts: 2492
Something to remember is this: Errors in things like quarter are 'hard' -- clearance against clearance as the assembly rotates. Errors where one side of the rod is against steam pressure or thrust are elastic -- they may overcompress the steam a bit around FDC/BDC but that is normally not a critical issue as far as bearings would be concerned.

Put water in there to hydrolock and the situation becomes dramatically different, of course...

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 Post subject: Re: 1225 to undergo major running gear overhaul
PostPosted: Mon Feb 28, 2022 7:01 pm 

Joined: Fri May 14, 2021 10:57 am
Posts: 28
Image


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 Post subject: Re: 1225 to undergo major running gear overhaul
PostPosted: Mon Feb 28, 2022 8:16 pm 

Joined: Mon Oct 01, 2018 3:51 pm
Posts: 466
Location: Ipswich, Mass., Phoenix, AZ
Wow! Airborne! Looks amazing.


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 Post subject: Re: 1225 to undergo major running gear overhaul
PostPosted: Mon Feb 28, 2022 9:47 pm 

Joined: Thu Feb 27, 2014 10:08 am
Posts: 733
Thanks for the UPdate.

Looking forward to watching the progress.


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 Post subject: Re: 1225 to undergo major running gear overhaul
PostPosted: Thu Oct 13, 2022 12:25 am 

Joined: Fri May 14, 2021 10:57 am
Posts: 28
Video walkthrough of the running gear work occurring on Pere Marquette 1225.

Link: https://youtu.be/K7UDgfPfRtg

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Railroad craftsmen for the 21st Century: https://www.fmwsolutions.com


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 Post subject: Re: 1225 to undergo major running gear overhaul
PostPosted: Thu Oct 13, 2022 12:53 am 

Joined: Thu Aug 05, 2010 2:06 am
Posts: 411
Very nicely done! It is exciting to see progress on any locomotive and the steps described are quite familiar. I hope you run into no surprises............mld


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 Post subject: Re: 1225 to undergo major running gear overhaul
PostPosted: Fri Oct 14, 2022 1:37 pm 

Joined: Tue Aug 24, 2004 10:34 pm
Posts: 966
Agree the video was very well done and educational, if one can remember how much goes into maintaining a locomotive. Not sure how many people can follow how stress works and where it comes out from worn spring rigging or boiler mounts, or sloppy running gear in general. And how much work goes into correcting it all. There is so much involved in keeping a locomotive running well. So glad to see her getting the attention she needs. No "plug and play" with steam. Congrats to #1225 crews.

Can't wait to see the work that goes into the ex C&NW #175 as well. Regards, John.


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 Post subject: Re: 1225 to undergo major running gear overhaul
PostPosted: Wed Oct 19, 2022 10:50 pm 

Joined: Wed Jun 01, 2022 9:08 pm
Posts: 39
Aarne H. Frobom wrote:
The Berkshire owners' club (765, 1225, 2716) have the benefit of the Van Sweringen roads' Standard Maintenance of Euipment Instructions (SMEI) covering all aspects of repair these engines. I don't have the tables of dimensions in front of me, but I recall from when the 1225's rod bearings were renewed (before the engine even moved in the 1970s) that the new clearances for the journal-bearing PM engines were twice those of the rods on the roller-bearing NKP engines. We will probably find similar differences in the driving-box and pedestal dimensions.

Rediscovering these hidden facts is the fascinating part of doing this basic work. Already we've learned another difference between the PM and NKP 2-8-4s. The PM engines have plate frames instead of the one-piece cast engine beds of the other roads. The reason for this has never been explained, and was always presumed to be cheapness or tradition on the part of the PM. When removing the brake rigging and pedestal binders from the 1225, veterans of the same work on the 765 exclaimed, "There's a lot of room under here. On the Nickel Plate engine, there's always a casting web in the way." Were the PM motive-power men trying to make it easy to work on? Who knows, but there will be more such insights as this work progresses.

Aarne Frobom,
President,
Steam Railroading Institute





A part of me wants to ask if it might be possible to ever bring the 3 berkshires together for a meetup of some kind


However, another part of me is telling me to knock it off with the foamer dreams lmao


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